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Palletize

Palletizing is a key logistics technique that helps you ship goods efficiently, making them easier to handle and protecting them during transit and storage.

It means grouping and organizing items systematically on a firm, flat surface, usually known as a pallet.

  1. Stacking
    • Place boxes on top of each other so they line up.
    • Use corrugated cardboard separators between each layer to support the load.
    • Stack a maximum of four layers without excess weight.
  2. Strapping
    • Reinforce pallet stability with straps.
    • Secure the straps at the ends of the pallet to keep the load in place.
  3. Apply stretch film
    • Attach the stretch film to the pallet, covering the base.
    • Wrap up to the top of the stack, covering 40% with each turn.
    • Add three extra wraps at the top to secure the load.
    • Make sure the film covers part of the top surface so the load stays bound together.

Example of a well palletized shipment

  • Pallet: A wood, plastic, or other frame used to transport cargo.
  • Base and tops: Protect the base and top of the pallet with corrugated boxes or separators.
  • Strap: Metal or plastic tape used to secure the packaging.
  • Plastic or cardboard separators: Prevent layers from sliding and add structure.
  • Cardboard separator sheet: Holds and protects heavy products.
  • Stretch film: Holds loads in place, prevents movement, and protects against dust and moisture.
  • Corner protectors: Protect edges and increase strength.
  • Crate: A rigid structure that protects products from compression.
  • Faster loading and receiving.
  • Fewer claims for missing or extra items.
  • Lower loading and unloading costs.
  • Better handling and product stability.
  • More efficient use of the transport fleet.
  • Better use of storage space.

Example of a well palletized shipment and the materials used.

Column palletizing

Column

Spiral palletizing

Spiral

Interlock palletizing

Interlock

Triple interlock palletizing

Triple interlock

Diagonal palletizing

Diagonal

Overhang palletizing

Overhang

Protrusion palletizing

Protrusions

Leaning palletizing

Leaning

Inset load palletizing

Inset load

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